PRODUCTION DESIGN

Block building is the most efficient existing form of shipbuilding. Most important for the successful block building is error free, optimized production drawings & documentation specific to the shipyards facilities. Our approach with values of flexibility, quality consciousness, commitment & innovation helps in providing the required production design to assist shipyards in their process of BLOCK-Building of the vessel.

We are a COMPLETE design house offering all inclusive Yard specific production drawings & documentation for ships & offshore structures.

All inclusive in the form of providing Production output for :-

-Structural

-Piping

-Outfitting

-HVAC & Cable Tray.

STRUCTURAL

Vedam offers complete Yard specific production drawings & documentation for steel & Aluminium vessels. The input required is Lines plan, basic structural plans & various standards.

Process :–

-Standardisation of Structural Elements (Brackets, Collar Plates, endcuts, etc)

-Definition of Project specific Library

-Definition of Seams & Butts

-Hull structure 3-D modeling

-Extraction of Error free 2-D fabrication drawings

-Build strategy as per yard's construction facility

Output–

-Assembly Drawing-Profile Section Drawings

-Sections -Shell Plate Development

-Bill of Material -Shell Plate Development

-Part drawings -Pin Jig Drawing

-Nesting -Bending information

-NC Code -Block lifting information

-Manual Cutting Plan

PIPING

Vedam offers complete Yard specific production drawings & documentation for entire piping of the Vessel including steel, CuNi & GRP pipes and hydraulic & hi-pressure tubes. The input required is class approved P&ID drawings and standards of the shipyard. Vedam can create good ship building standards for the shipyards if required.

Process –

Creating a database of piping material & pipe fittings (flanges, sleeves, elbows, etc)

Definition of Project specific Library

Creating an Intelligent P&ID (optional)

Equipment Modeling with Nozzle points

Definition of Pipe Support Standards

3D modeling of Pipes (Pipe routing)

Support Modeling

Extraction of Error free 2-D fabrication & installation drawings

Output–

Spool/isometric Fabrication Drawings & MTO

Support Fabrication Drawings & MTO

Pipe Arrangement drawings

Hot work arrangement drawings (Penetration & supports location)

Support Pad locations

Cold work arrangement drawing (arrangement of spools & supports)

Tube arrangement drawing for small bore pipes/tubes

Complete MTO (Also system wise depending on client's requirement)

OUTFITTING

Vedam offers complete Yard specific production drawings & documentation for entire outfitting of the vessel – deck, ER, Accommodation, wheelhouse, etc.

Process –

Specification & Standardisation

Creating a database of outfitting items (ladders, platforms, paneling, etc)

Definition of Project specific Library

3-D Modeling of Outfitting

Extraction of Error free 2-D fabrication drawings

Output–

Walkway Drawings

Fabrication Drawings

Legs Pad GA

Arrangement Drawings

Drip Tray Drawings

ER Ladder fabrication & installation drawings

Accommodation Paneling, lining, insulation production drawings

Equipment Layout drawings - Engine Room, Galley, Wheelhouse

Machinery & equipment foundations installation & productions drawings

HVAC & CABLE TRAY

Vedam offers complete routing of HVAC ducts & Cable trays as per inputs from the respective subcontractors. The 3D routing is required to remove clashes between pipes, ducts & cable trays. Clash detections & removal is important to avoid rework at site.

Process –

Specification & Standardisation

Creating a database of standards & materials of ducts & Cable trays

Definition of Project specific Library

3D modeling of ducts & trays (Clashes free with pipes)

Extraction of Error free 2-D fabrication drawings

Output–

Ducts fabrication drawing

HVAC arrangement Drawings with penetration details

Cable tray arrangement drawings with penetration details

Supports for cable trays & HVAC ducts

Arrangement of electrical fittings (especially sensors & lighting fixtures in accommodation)